Industrial Vacuum Cleaner for Metal and PVC Chips
INDUSTRIAL VACUUM CLEANERS FOR PROCESSED EXTRUDED MATERIAL
The advanced technology and expertise that have
characterized the company since its start are what brought iVision to develop a series of vacuum cleaners with centrifugal fans dedicated to the extrusion working industry. The series is suitable for all machines that cut, drill or mill, producing chips in large quantities that need removal. The range dedicated to this industry is particularly versatile and complete; it includes both vacuums for small workshops and large companies, offering a wide choice to suit every need.
THE MOST POWERFUL CHIPS COLLECTORS
The Extrusion Line was born after acquiring abundant experience in the mechanical industrial sector in order to meet the growing demands of efficient material collection.
Every vacuum of the Extrusion Line is equipped with an M Class filter. The M Class filter is a high-quality filter made especially for the Extrusion line that enables the collection of at least 99.9% of the collected particles.
Thanks to the innovation offered by the Extrusion Line, the time and cost maintenance of your machines will be drastically reduced in relation to traditional methods.
Containers can be of various sizes and shapes, from smaller models that are easily removable to large containers up to 1000 Lt. Where required, cyclone pre-filters that help extend the life of the filters are provided. The entire Extrusion Line is equipped with high efficiency filters in M-Class.
EXTRUSION LINE PRODUCTS
iV1 EXTRUSIONExtrusion Line
INDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPSThe vacuums of the iV1 Extrusion are the iVision industrial vacuums most compact and economical. They are of an efficient system, rational and silent, utilized in the world of window and door manufacturers and extruders for the industrial collection of chips collected generated by small single-head saws or circular saws with low production of chips and dust. Thanks to the small dimensions of the product, that presents very robust and solid, the vacuums of the iV1 Extrusion line are used perfectly with cutting machines, guaranteeing an excellent qualitative standards as inherent to the suction effectiveness and efficiency of filtration. [sf_button colour="accent" type="rounded bordered" size="standard" link="http://www.ivisionvacuum.us/contact/quotation/" target="_self" icon="sf-im-testimonal" dropshadow="no" extraclass="ml0"]REQUEST A FREE QUOTATION[/sf_button]
iV2 EXTRUSIONExtrusion Line
INDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPSVacuums of the iV2 Extrusion line are the medium-sized models of the iVision industrial vacuums and come recommended to be used with large, single-head saws or small, double-head saws with a medium production of chips in the work environment that produces little chips and dust. They are industrial vacuums very versatile and their ideal application is for producers of doors and windows using PVC or aluminum. The attention and care given to the design of the vacuums of the iV2 Extrusion line, combined with being composed of rubost materials characterize the iVision fan industrial vacuums. iVision has established itself over the years in the world of extrusion and windows and is recognized as upholding the utmost quality, reliability, innovation and efficiency. [sf_button colour="accent" type="rounded bordered" size="standard" link="http://www.ivisionvacuum.us/contact/quotation/" target="_self" icon="sf-im-testimonal" dropshadow="no" extraclass="ml0"]REQUEST A FREE QUOTATION[/sf_button]
iV3 EXTRUSIONExtrusion Line
INDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPSiV3 Extrusion Industrial Vacuum Cleaners are the top best-selling models among iVision vacuums and are usually used alongside double-head saws or automatic cutting centers with a high chip production, or generally in all working fields where huge quantities of chips and dust are created. The iV3 Extrusion vacuum cleaners are some of iVision’s most high-performing items, for use with your machine tool. The study and the design research, the sturdy materials and the simple design, are characteristics of a product entirely made in Italy; a real guarantee on the industrial market. [sf_button colour="accent" type="rounded bordered" size="standard" link="http://www.ivisionvacuum.us/contact/quotation/" target="_self" icon="sf-im-testimonal" dropshadow="no" extraclass="ml0"]REQUEST A FREE QUOTATION[/sf_button]
iV CUSTOM EXTRUSIONExtrusion Line
INDUSTRIAL VACUUM CLEANER FOR METAL AND PVC CHIPSThe vacuums of the iV Custom Extrusion line are born from our long experience in the industrial machinery sector, in particular in the extrusion and window and door manufacturing world, in order to fulfill the ever-growing demands of chip collection during cutting work. Every vacuum from the iV Custom Extrusion line is equipped with an M Class Filter, a filter of high quality, created purposely for this sector, that consents the collecting of at least 99,9% of suctioned materials. Thanks to the innovations applied to the vacuums of the iV custom Extrusion line, the maintenance of your machinery becomes quick and economical. [sf_button colour="accent" type="rounded bordered" size="standard" link="http://www.ivisionvacuum.us/contact/quotation/" target="_self" icon="sf-im-testimonal" dropshadow="no" extraclass="ml0"]REQUEST A FREE QUOTATION[/sf_button]
THE PRINCIPAL ADVANTAGES
The principal advantages of the Extrusion Line:
- Possibility of semi or full automatic filter cleaning systems
- Touch Screen to easily recognize the level of contamination of the filter
- Pneumatic gates with foot pedal to simultaneously work with several machines
- Possibility of adding additional chip containers of 500 Lt or 1000 Lt in order to continuously stock material without hindering production.
- Cyclone pre-filters for pre-separating the collected material in order to elongate the lifetime of the M class filter
- Remote control option for start & stop of the vacuum cleaner done directly by the machine.
- Optional rotary valve with continuous 24-hour functioning
- Wide range of accessories dedicated to every demand of the industry
HI-TECH VACUUMThe vacuum cleaner is equipped with a touch screen unit on the front. It allows the operator to quickly and easily monitor the level of contamination of the filter. Thanks to such a device, the operator is able to recognize in real time the filter condition and the efficiency of the whole vacuum cleaner. Afterwards, the operator can choose to clean the filter (in manual or automatic mode) and also manage the remote Start&Stop control option. Once the filter is completely clogged, the unit will automatically warn the operator of the need to replace the filter utilizing: • A visual signal
HI-TECH VACUUMIn the case that the vacuum cleaner standard capacity 42 Gal is not enough, iVision offers its customers additional high-capacity chip containers. Ivision has developed 2 types of dumpsters: A) 1000 Lt dumpster with automatic opening B) 500 Lt dumpster with manual opening The dumpsters are equipped with a visual filling indicator that shows the operator when it is time to empty the container.
HI-TECH VACUUMStrongly recommended whenever possible, the pre-filter is positioned between the vacuum and the chip-generating machine, as the first point of collection of the collected material. It is specially used to preserve the life of the filter inside the vacuum unit. It retains most of the collected material and can have a cone or cylindric shape and serves as a mechanical filter. Through a tangential entry the collected material is centrifuged into its interior until its speed gradually decreases and the material gradually falls to the bottom of the collecting unit due to the force of gravity. Such a process ensures that only a relatively low percentage of collected dust or chips manages to actually reach the real filter positioned in the upper part of the vacuum cleaner. The cyclonic pre-filter can be combined with a: • 160 L tank • 500 L tank • 1000 L tank The cyclonic pre-filter becomes almost mandatory for fine or very fine powders, which are very likely to clog the filter quickly, compromising the smooth operation of the entire system, but are only recommended for large, heavy chips. The main advantage of the cyclonic pre-filter is to protect the filter of the vacuum cleaner from quickly clogging, thus extending its life before replacement and significantly reducing the maintenance of the entire system.
HI-TECH VACUUMThe gate valves that enable the closure of multiple vents allow the operator to choose to work with one, two or more hoses simultaneously. These gates can be operated manually by operators, handled automatically by machines, or remotely via foot pedal.
REMOTE START & STOPAccessories
HI-TECH VACUUMThe kit allows the automatic switching on and off of the vacuum cleaner simultaneously with the machine tool when they are connected. This can occur in three different ways: a) The vacuum gets switched on by contact without electricity "potential free contact". b) The vacuum gets switched on with a 24V contact. c) The vacuum gets switched on with a 230V contact.
EMPTYING ROTARY VALVE KIT FOR CONTINUOUS WORKAccessories
HI-TECH VACUUMFor those that need a continuous work cycle in construction environments and need to empty without interrupting work due to turning off the vacuum to empty the collection container, the iVision rotary valve kit is an interesting solution.
AUTOMATIC CLEANING WITH SHAKINGAccessories
HI-TECH VACUUMFilter cleaning with a pneumatic piston requires being connected to an air adapter from 6-8 bar and via a pressure regulator that can vary the intensity of the sliding of the piston. • To effectively clean the filters mounted inside the vacuum, the vertical piston filter cleaning system was developed. Through a manual selector (semiautomatic solution) or by a timer (automatic version) a pneumatic piston acts from the bottom of the filter, shaking it intensely in a way that ensures that the chips or the dust transferred to the outside of the filter fall into the collection tank, permitting in this way the continued optimal functioning of the filter. • Vertical piston cleaning of the filter is recommended for any type of application, as it significantly improves the cleaning of the filter compared to the vibrating motor standard version. • Vertical piston cleaning of the filter, especially in its automatic version, becomes mandatory in the suctioning of fine dust that can clog the filter rapidly. In the case of large and heavy chips, this system is not mandatory, but for light or volatile material, yes! • The principal advantage of this system comes from the greater efficiency in the incisiveness of the shaking of the filter with a piston. Another advantage is the use of this system in its automatic version, shaking the filter every time that the motor is turned off, eliminating the typical problem of the reliability of the operator, who usually has to remember to turn on the cleaning of the filter.
Industrial Vacuum Cleaner Accessories
Don’t hesitate to contact us for a specialized quotation, we know how to guide you towards the product most adapt to your demands.
iVision, the best industrial material collection!